MOCO Automotive Connectors —— Smart Connection for All Automotive Scenarios, Building a Benchmark for Automotive-Grade Connectivity

About Automotive Application

MOCO Automotive Connectors - Global Automotive Field Application Overview

Core Positioning: MOCO has 14 years of deep cultivation in the industrial connector field. Relying on more than 50 patents, automotive-grade certifications and advanced CNC production equipment, MOCO provides high-voltage, high-speed and high-reliability connection solutions for the global automotive industry. Products cover all scenarios of traditional fuel vehicles, new energy vehicles (BEV/PHEV) and intelligent driving, adapt to core systems such as vehicle body, power, chassis and intelligent networking, and meet the stringent on-board environmental requirements of -40℃~150℃.

Core Advantages (Graphic Card Style):

Automotive-Grade Certifications: ISO 8092, LV214, CE, UL, ROHS, ISO9001

• Automotive-Grade Certification: Compliant with international standards such as ISO 8092, LV214, USCAR-2; Certified by CE/UL/ROHS/ISO9001
• Full Product Range Coverage: Automotive-grade series upgraded based on MOCO circular, push-pull, RF coaxial, M8/M12, military-grade connectors
• Customization Capability: 8000㎡ R&D base + professional technical team, supporting customized development of high-voltage, high-speed and waterproof connectors
• High Environmental Adaptability: Vibration resistance, IP67/IP6K9K waterproof and dustproof, oil and corrosion resistance, adapted to all automotive working conditions

Core Application Scenarios & Products

Divided by automotive core systems, each scenario is matched with MOCO's existing connector products, marked with product characteristics, automotive-grade requirements and application values, in line with MOCO's product system (push-pull, circular, M8/M12, RF coaxial, etc.).

Automotive Core System Layout: ECU, Sensor, On-board Wiring Harness & MOCO Connectors Application

2.1 Three-Electric Systems of New Energy Vehicles (Core of High-Voltage Connection)

New Energy Three-Electric Systems - MOCO High-Voltage Push-Pull Connectors Application

• Application Scenarios: Power battery pack, motor controller, on-board charger (OBC), DC-DC converter, air conditioning compressor
• Supporting MOCO Products: Customized high-voltage push-pull connectors, high-voltage circular connectors, M12 high-voltage series
• Product Characteristics: 400V/800V high-voltage platform, high current transmission, integrated HVIL, IP6K9K waterproof, resistance to 50g acceleration vibration
• Automotive-Grade Requirements: Compliant with LV214, QC/T 1067; Contact resistance ≤5mΩ, Insulation resistance ≥100MΩ
• Application Value: Low energy loss, eliminate arc risk, adapt to full life cycle reliability requirements of new energy vehicle high-voltage systems

2.2 Intelligent Driving and ADAS Systems (High-Speed Signal Transmission)

Intelligent Driving ADAS Systems - MOCO RF Coaxial/M8/M12 Sensor Connector Application

• Application Scenarios: On-board camera, millimeter wave radar, laser radar, domain controller, on-board Ethernet
• Supporting MOCO Products: RF coaxial connectors, high-speed push-pull FPC connectors, customized Mini-FAKRA series, M8/M12 sensor connectors
• Product Characteristics: 6GHz high-frequency transmission, low latency (<1ns), 360° full shielding anti-interference, differential impedance 100Ω±10%
• Automotive-Grade Requirements: Compliant with ISO 8092; Insertion loss < 3dB@66MHz, meet ASIL safety level
• Application Value: Ensure real-time fusion of multi-sensor data, adapt to L2-L4 level intelligent driving signal transmission requirements

2.3 Body Control Systems (Low-Voltage Signal Connection)

Body Control Systems - MOCO Low-Voltage Miniaturized Connector Application

• Application Scenarios: Car windows, door locks, lighting, wipers, seat control, body control module (BCM)
• Supporting MOCO Products: Miniaturized circular connectors, M8/M12 low-voltage series, wire-to-board push-pull connectors
• Product Characteristics: Miniaturization and lightweight, stable low-voltage signal transmission, snap-type anti-loosening, temperature resistance -40℃~85℃
• Automotive-Grade Requirements: Compliant with USCAR-2; Plug-in life ≥100 times, 96-hour salt spray test without corrosion
• Application Value: Compact design saves in-vehicle space, high reliability adapts to high-frequency operation of body electronics

2.4 Chassis and Safety Systems (High-Reliability Connection)

• Application Scenarios: ABS anti-lock braking system, electric power steering (EPS), braking system, suspension sensor
• Supporting MOCO Products: Automotive-grade upgraded military-grade connectors, vibration-resistant push-pull connectors, M12 waterproof connectors
• Product Characteristics: Strong vibration and impact resistance, IP67 waterproof, harsh environment resistance (mud/high temperature), no instantaneous signal interruption
• Automotive-Grade Requirements: No failure in random vibration 20Hz-2000Hz, pass 50g/11ms impact test
• Application Value: Ensure real-time response of chassis safety systems, provide stable connection for vehicle driving safety

2.5 On-Board Infotainment and Networking Systems

On-Board Infotainment Systems - MOCO High-Speed Data Connector Application

• Application Scenarios: Central control screen, navigation, Bluetooth/5G module, on-board audio, USB/HDMI interface
• Supporting MOCO Products: High-speed RF coaxial connectors, high-transmission FPC connectors, customized push-pull data connectors
• Product Characteristics: 10Gbps high-speed data transmission, multi-device interconnection compatibility, electromagnetic interference (EMI) resistance
• Automotive-Grade Requirements: Compliant with CISPR 25 Class 3 radiated emission standard
• Application Value: Smooth transmission of audio, video and network data, improve on-board interactive experience

2.6 Charging Systems (Charging and Swapping Connection)

Charging Systems - MOCO High-Current Fast Charging Connector Application

• Application Scenarios: AC slow charging, DC fast charging, battery swap interface, internal connection of charging piles
• Supporting MOCO Products: Customized high-voltage waterproof connectors, high-current push-pull connectors, special circular connectors for charging guns
• Product Characteristics: 600A high current bearing, plug-in life over 1000 times, axial floating tolerance design, IP67 outdoor waterproof
• Automotive-Grade Requirements: Compliant with GB/T 28046; Insulation withstanding voltage AC 2500V/1min without breakdown
• Application Value: Adapt to fast charging/battery swap technology, ensure safe, efficient and stable charging process

Core Technical Advantages

Combined with MOCO's existing production and R&D capabilities, highlight three dimensions of technology, process and quality, and deeply integrate with the needs of the automotive industry:

• Automotive-Grade Materials & Processes: Adopt PPS/PA66 insulating materials (150℃ temperature resistance), gold/silver plated contacts (thickness ≥0.76µm); Processed by Japanese imported STAR precision CNC machine tools, laser welding replaces traditional crimping, resistance fluctuation reduced by 60%, aluminum alloy shell weight reduced by 30%.
• Full-Scenario Environmental Adaptation: All series of products have passed automotive-grade tests (temperature cycle, vibration impact, salt spray, waterproof and dustproof), adapt to different installation environments (engine compartment, chassis, vehicle body interior), meet all automotive working conditions requirements.
• High-Voltage / High-Speed Technology R&D: Relying on more than 50 patented technologies, achieve technological breakthroughs of 800V high-voltage platform and 224Gbps high-speed transmission; Develop customized connectors with high-voltage integration and high-speed shielding according to customer needs.
• One-Stop Supporting Services: Provide integrated solutions of connectors + wiring harnesses; MOCO overmolded cable assemblies can be seamlessly matched with connectors, reducing customer supply chain links.

Cooperation Cases

MOCO Automotive Connectors - Global Automotive Industry Cooperation Cases

Following the official website's existing case style, adopt the form of customer type + application scenario + customer evaluation to highlight the practical application of MOCO connectors in the automotive field:

Automotive-Grade Certifications & Standards

Automotive-Grade Standards & Certifications - International & Domestic Compliance

• International Automotive-Grade Standards: ISO 8092, LV214, USCAR-2, CISPR 25
• Domestic Automotive-Grade Standards: GB/T 28046, QC/T 1067
• General Certifications: CE, UL, ROHS, ISO9001, BV (Unified with the official website's existing certifications)
• Testing Capability: Provide automotive-grade test support (high-voltage interlock test, vibration test, waterproof and dustproof test, etc.); Cooperate with third-party authoritative testing institutions to provide test services.

Customization Service Process

MOCO Automotive Connectors - Customization Service Process (5 Steps)

Following the official website's existing customization service process, optimized combined with the automotive industry's automotive-grade certification and mass production adaptation requirements, with clear steps:

• 1. Demand Communication: In-depth understanding of customer application scenarios (three-electric/intelligent driving/body, etc.), technical parameters (voltage/current/transmission rate), automotive-grade requirements, mass production plans.
• 2. Scheme Design: Professional technical team issues customized connector design scheme, including product drawings, automotive-grade test planning, sample cycle.
• 3. Sample R&D & Testing: Rapidly develop samples, complete automotive-grade performance tests, and provide test reports.
• 4. Contract Signing & Small-Batch Trial Production: Confirm sample qualification, sign cooperation contract, conduct small-batch trial production to adapt to customer production lines.
• 5. Mass Production Delivery & After-Sales: Large-scale production and delivery, provide lifelong technical support, regularly follow up product usage, and solve problems in a timely manner.

Customization Cycle: 2-6 weeks for conventional automotive-grade connector customization; The cycle for high-voltage/high-speed customized models can be negotiated according to requirements (Unified with the official website's existing customization cycle).